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Dodge 5.9L, 6.7L Diesel Performance Parts

Net Horsepower Effect of Various Performance Upgrades

Stock Engine
Specifications

Years

Engine Torque
(lb.ft.)

Horsepower
(hp)

5.9L 12V

1989 - 1993
1994 - 1995
1996 - 1998

400 Lb.ft.
420 Lb.ft.
440 Lb.ft.

160hp
175hp
215hp

5.9L  24V 1998 - 2000
2001 - 2002
2003
2004 (standard)
2004 (H.O.)
2005
460 Lb.ft.
505 Lt.ft.
555 Lb.ft.
555 Lb.ft.
600 Lb.ft.
600 Lb.ft.

235hp
245hp
305hp
305hp
325hp
325hp

6.7L

2007 - 2012
2013 - 2018

610 Lb.ft.
660 Lb.ft.

350hp
350hp

 

Electronic Upgrades

Engine Torque (lb.ft.)

Horsepower (hp)

Bully Dog - PMT (Performance Management Tool)

 

Tow = +30hp

Performance = +75hp

Extreme = +115-140hp

Bully Dog – Power Pup Downloader

 

Tow = +40-50hp

Performance = +75hp

Extreme = +120hp

Diablosport Predator, Trinity Programmers Stock, +60, +100, +160, +200

Edge Products – Juice with Attitude Programmer

+350 Lb.ft.

+150hp

H & S Black Maxx Race Tuner

 

Stock, +60, +120, +175hp

H & S Black Maxx DPF Delete Kit

5.9L = Stock, +60, +120, +200hp
6.7L = Stock, +40, +80hp
H & S Performance Mini Maxx DPF Delete Race Tuner    6.7L only - +60, +120, 175hp

M.A.D.S. Smarty, Smarty Jr. Programmer
 

Jr. = 3 power levels: +40rwhp, +70rwhp, +100rwhp.

Standard model = 10 power levels from 30rwhp - 230rwhp.

X2 Power Module Performance Chip

 

+50hp


Quadzilla Adrenaline with Pulse V2


Up to 180hp at PL10

 

Air Intake Upgrades

Engine Torque (lb.ft.)

Horsepower (hp)

Cold Air Intake

 

+10hp

Stage 1 Cold Air Intake

+35 lb.ft.

+25hp

Stage 2 Cold Air Intake

+100 lb.ft.

+50hp

Bully Dog Rapid Flow Cold Air Induction (Low restriction air filters)

+30-40 lb.ft.

+15-20hp

 

Fuel/Air Delivery Upgrades

Engine Torque (lb.ft.)

Horsepower (hp)

aFe BladeRunner Turbocharger

+206 lb.ft.

+104hp

Bully Dog Torque Plates

 

 

Stage 3 = +80hp

Stage 4 = +100hp

Electric Super Charger

 

+50-75hp

Various Performance Turbo Kits

 

+90-300hp

Performance Injector Kits – 2003 – 2007 Dodge 5.9L

 

+50, +80hp

Performance Injector Kits – 1998 – 2007 Dodge 5.9L 24v ISB

 

+40, +50, +75, +100, +125, +150, +200hp


Industrial Injection Performance 5.9L 2004.5 - 2007 Nozzles
 
+13% (60hp), +25% (100hp), +46% (125hp),  +88% (180hp), +130% (250hp), +170% (350hp), +192% (400hp)

 

Exhaust Sytem Upgrades

Engine Torque (lb.ft.)

Horsepower (hp)

Banks GIT Kit – Wastegate Actuators

+120 lb.ft.

+50hp

4” Pipe - For engines up to 450hp:

 

+15hp

5” Pipe - For engines up to 450-550hp

 

+20hp

6” Pipe - For engines up to 550hp or more:

 

+25hp

If you would like us to add a performance part upgrade that is not listed here, please contact us
 and we'll be glad to add it on.